Refractory Inspection
Refractory Industrial Services offers a full array of refractory inspection services carried out by API 936 certified inspectors, each possessing a minimum years of refractory experience in supervisory roles. These skilled professionals have knowledge and expertise in materials and their applications, modern installation methods, engineering designs, project planning and scheduling—all aspects of managing major refractory projects.
At the heart of business is our specialized expertise in risk-based analysis. Our refractory experts conduct inspections that assess the probability and the consequences of refractory issues. This analysis helps you, the client, make an informed decision about how to proceed.
Our inspectors work side-by-side with you on your project from start to finish. From the initial inspection to scope building to continuous quality assurance checks, Refractory Insyrial Services. will provide you with information and guidance you can trust to help you complete a refractory repair project, manage a scheduled shutdown or tackle a new refractory installation.
Our refractory inspection services include:
ITP (Inspection Test Plan) Reviews II Contractor Installation Procedure Mark-up and Approval II Initial Inspections II Scope Building II Materials Testing II Pre-qualification of Contractors and Materials II On-site Installation Surveillance/Inspections II Monitoring of Hold Points II Pre- and Post-Dryout Inspections II Start-to-Finish Documentation with Final Sign-Off
Risk Based Inspections (RBI) are powerful tools that make your company proactive rather than reactive. They optimize mechanical integrity. They optimize turnarounds (shutdowns and outages). They reduce your overall risk exposure. Refractory Industrial Services is committed to delivering exceptional workmanship, extraordinary service and professional integrity to our customers as well as providing our dedicated employees with an honest and supportive work environment. RBIs are our specialty.
Your investment in a risk-based inspection today means serious cost savings for you in the future.
Refractory is often used in the refining and process industries to help protect equipment operating at high temperatures. It is typically made of heat resistant materials, such as aluminum, silicon, magnesium, and occasionally even lime or fire clays. Equipment on which refractory is widely used includes incinerators, furnaces, kilns, and reactors, all of which need to be able to withstand high temperatures in order to operate safely and reliably.
Refractory Industrial Services is a full-service inspection company, providing clients with a full array of refractory inspection services. Our staffs are with certified API 936 inspectors that possess hands-on experience with managing major refractory projects, modern installation methods and engineering designs, and project planning and scheduling. Refractory highly trained refractory specialists provide our clients with a full range of consulting expertise to guide them through the daily obstacles present in our industry.
Turnaround Inspections - Consulting And Assisting Clients with Scheduling and Planning of Major Turnarounds and Projects
Refractory Industrial Services assists clients with refractory inspections covering a number of different types of process equipment, including:
@ FCCU / MSCCU / RCCU
@ Heaters / Furnaces
@ SRU / Thermal Reactors / Converters
@ Incinerators
@ Cement and Lime Kilns
Performing these inspections allows us to make sure that any refractory lined equipment is free of flaws, cracks, or other damage that might lead to a failure or safety incident.
Refractory Dry Out Monitoring;
Refractory Industrial Services can also assist clients with refractory dry outs by creating dry out schedules to meet manufacturer and client expectations. Dry outs are important because they remove excess moisture from refractory in order to give it its necessary heat-resistant properties.
Detailed Reporting;
To complement our refractory services, Refractory Industrial Services provides refractory reporting services, which can assist with repair projections for future planned outages.
Our reports include a map of the areas we’ve inspected or repaired, helping our clients track equipment damage over time. They allow for a better understanding of how refractory wear develops over time and how it may affect the equipment. A refractory material placement matrix is also included in our reports.
All of these services are just a few examples of how Refractory Industrial Solutions is a leading provider of refractory solutions in the refining and petrochemical industry.